Generators

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Samicafilm- insulated wire

 

 

Samicafilm- insulated wire
Standard: DIN 46452

DIN EN 60264

DIN EN 60851 part 1-6

DIN EN 60317-0-4

DIN EN 13601

DIN EN 60674

DIN EN 10204

Description
Flat wire of copper with foil/foil mica tape insulation can be cemented, temperature  index 155 or 180.

Mica/polyester tape with epoxy resin as binder and with or without thermosetting bonding layer .

Electrical properties :

4 – 7 KV

Conductor material :

Bare copper , soft.

Enamelled copper

Thermex  200 or 220

Range of dimensions :

Nominal width : 2 to 16 mm

Nominal thickness : 1 to 5.6 mm

Advantages : Very good dielecteric strength .

Outstanding resistance to corona discharges .

Reduced consolidation times of the straight bar sections with the hot-melt-adhesive-coated grades

Application: Winding wire for wind power stator windings.

High voltage motors.

Wind mill generator.

Inverter driven industrial motors

 

 

 

 

 

 

 

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Loop and coil stator

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Kapton-fiber glass insulated Wire

 

kapton-fiber glass insulated Wire
Standard: IEC 60851 -1-6

GEN 754-101

Description
Polyimid foil coated on one or both sides with a FEP (teflon)- adhesive with an additional varnish impregnated glass lapping .           The Temperature Index of the insulation is 240 .

Electrical properties :

˃5 KV

Conductor material :

Enamelled copper

Standard range of dimension :

Dimeter (round) : 1 to 6 mm

Thickness : 1 to 6 mm

Width : 2-22 mm

Advantages : Excellent resistance to high temperatures in continuous mode, depending on the type of impregnation used .
Application: In electromotor with high temprature and mechanical pressure
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Kapton-daglas insulated Wire

 

kapton-daglas insulated Wire
Standard: IEC 60851 -1-6

DIN 40406

Description
Developed layers of kapton FEP –film with layers of daglas impregnation with epoxy resin

The Temperature Index of the insulation is 240 .

Electrical properties :

˃5 KV

Conductor material :

Bare copper wire

Standard range of dimension :

Dimeter (round) : 1 to 6 mm

Thickness : 1 to 6 mm

Width : 2 to 22 mm

Advantages : Winding wire with excellent mechanical properties

Good resistance toimpregnating varnish  solvent .

Covering with high mechanical and bonding strength

Application: In electromotor and generator ,  coil stator , traction motors
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Hollow Coductors

 

 

Hollow copper wire
Standard: IEC 60851 part 1-6 Description
 

hollow conductors are made from high-conductivity, oxygen-free copper OF-OK®, which is a high purity copper with an electrical conductivity of at least 100% IACS.  OF-OK oxygen-free copper used in our hollow conductors is cast in our own foundry in electric furnaces using selected high purity raw materials.

The manufacture and insulated With all materials in accordance with the standard.of these wires in different dimension in hollow conductors .

Range of dimensions :

Size range: Different shapes from    4 x 4 mm up to 100 x 100 mm.

 

Advantages : Hollow conductor tubing is commonly used for providing internal conductor cooling by allowing gas or liquid to flow internally through the conductor.
Application: MRI devices .

Magnets for high energy physics applications .

Particle accelerators .

Generators.

Induction furnaces.

Plasma research devices.

Electrodynamic vibration test systems .

Ion implantation units for the microcircuit industry .

High gradient separators .

Waveguides .

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Enamell Copper wire insulated with fiber glass (VS)

 

 

Enamell Copper wire insulated with fiber glass
Standard : IEC 60317-31

IEC 60317-32

IEC 60317-33

IEC 60851 part 1-6

GEN 754-101

Description
Thermix 200 or 220 enamelled wires of rectangular cross section are insulated with a duble covering of glass yarn fiber (SILIX) and impregnated with an epoxy             (V 155), modified polyesterimide    (V 180)or silicon (V Si) based varnish Temprature Index 155, 180 or 200

Conductor material :

Bare copper , soft

Enamelled copper .

Range of dimensions :

Nominal width : 2 to 22 mm

Nominal thickness : 1 to 6 mm

Cross section : 2 to 80 mm²

Advantages :  

Good resistance to impregnating varnish solvents .

Excellent resistance to high temperatures in continuous mode, depending on the type of impregnation used .

Application: Winding wire for wind power stator windings , transformer and motors.
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Enamell copper wire covered with daglas Standard

 

 

Enamell copper wire covered with daglas
Standard: IEC 60317-0-2

IEC 60851 part 1-6

Description
Covered enamelled flat copper wire with excellent mechanical and thermal properties .

Enamelled rectangular copper conductor THERMEX 220 Grade 1 , insulated with  covering of fused glass/polyester fiber blend .

(Temprature Index 155)

Range of dimensions :

Nominal width : 2 to 22 mm

Nominal thickness : 1 to 6 mm

Cross section : 2 to 80 mm²

Recommended width/thickness ratio : max 10:1

Advantages : Covering with excellent mechanical properties and resistance to abrasion .

Excellent interturn dielectric strength.

Good chimical resistance

Application: Conductor strands of Roebel bars in Hydro-and Turbo-Generator .

Wire especially designed for automatic Roebel bar manufacturing lines .

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Enamell Rectangular copper wire covered with daglas and fiber glass

 

 

Enamell  Rectangular copper wire covered with daglas and fiber glass
Standard: IEC 60317-0-2

IEC 60851 part 1-6

Description
The covered enamelled rectangular copper conductor  THERMEX 220  grade 1 , insulated with Daglas fibers and glass fiber .Covering enamelled flat copper wire with excellent mechanical and thermal properties .

(Temprature Index 155)

Range of dimensions :

Rectangular copper wire :

Nominal width : 2 to 20 mm

Nominal thickness : 1 to 5 mm

Cross section : 2 to 70 mm²

Recommended width/thickness ratio : max 10:1

Advantages : Insulated with a high bond strength .

Covering with excellent mechanical properties and resistance to abrasion .

Excellent interturn dielectric strength.

Good chimical resistance .

Stack consolidation .

Application: Conductor strands of Roebel bars in Hydro-and Turbo-Generator .

Wire especially designed for automatic Roebel bar manufacturing lines

 

 

 

 

 

 

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