Copper wire (copper electrolysis )
ASTM B 49-15 ,B49-98 | ||||
UNS Number
Copper Type |
C11040
ETPᴮ |
C10100
OFE |
C10200
OFᴰ |
C11000
ETP |
Copper . min | 99.90 %ᴱ | 99.99 % ᴱ | 99.95
incl silver |
99.90 %
incl silver |
Aluminum wire
E-AL>99.5 % | ASTM B 233 |
Electrical properties
E-Cu-Conductivity at 20° C > 58 m/Ωmm² | ASTM B 193-87 |
E-Al-Conductivity at 20° C > 35.5 m/Ωmm² | ASTM B 193-87 |
Mechanical properties after annealing wire
Copper wire
Flat wire | Round wire | Standards | |
Proof stress ( RP 0.2 ) <100N/mm² | <100N/mm² | ||
Tensile Strength(RM) 200-270N/mm² | 200-270N/mm² | ASTM B279-04 | |
Elongation
|
Thickness up to 2.50mm ≥30% | >30 A | IEC 60851-3 |
Thickness above 2.50mm ≥32% |
Aluminum wire
Flat wire | Round wire | Standards |
Proof stress ( RP 0.2 ) <60N/mm² | <60N/mm² | |
Tensile Strength RM | 60-100N/mm² | ASTM B279-04 |
Elongation >20 % A | >20 % A | IEC 60851-3 |
Tolerance of Bare Dimension
Standard : IEC 60851-2 , DIN 46434
Tolerance of dimension s1 , b1 | |
b1,s1 | Tolerance |
≥ 3.15 | ±0.03 |
3.15 – 6.30 | ±0.05 |
6.30 – 12.60 | ±0.07 |
12.60 – 16 | ±0.1 |
*** ( DIN 46434 سیم ها با مقطع گرد نیزمطابق با استاندارد تلرانس )***
(Wires with Round cross-section tolerances According to DIN 46 434)
Corner of Rectangular Wires
Tolerance of corner radius | ||
S1 | R | Tolerance |
≥1 | S 1/2 | – |
1 – 1.16 | 0.5 – 0.65 | ±0.13 |
1.6 – 2.24 | 0.65 – 0.8 | ±0.16 |
2.24 – 3.55 | 0.8 – 1 | ±0.2 |
3.55 – 5.6 | 1 | ±0.26 |
R
S1
b1
Aluminum and copper wire insulated with fiber glass | |||
Standard: | IEC 60317-0-4
IEC 60317-32 IEC 60317-31 IEC 60851 part 1-6 |
Description | |
Silix –covered Round and flat bare wire are insulated with a double covering of glass fiber (SILIX)and impregnated with an epoxy (V155) modified polyesterimide(V180) or silicone
(V Si) based varnish Temprature Index 155 , 180 or 200 Electrical properties : 0.4 – 1.5 KV Range of dimensions : Nominal width : 2 to 22 mm Nominal thickness : 1 to 6 mm Cross section : 2 to 80 mm² |
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Advantages : | Winding wire with excellent thermal and chemical resistance.
Good resistance to mineral oil and corrosive vapours . Excellent resistance to high temperatures in continuous mode, depending on the type of impregnation used . |
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Application: | Winding wire for wind power stator windings , transformer and motors . |
Polyimid-Film insulated Winding Wires | |||
Standard | IEC 60317-43 for round wire
IEC 60317-0-1 IEC 60317-44 for rectangular wire IEC 60317-0-2 IEC 60172 NF C 31 616 E IEC 60851 -1-6 |
Description | |
Polyimid –film taped ,round or rectangular winding wirs , are Aluminum and copper conductors wich are wrapped tightly with a polyimid-tape, coated on one or both sides with a FEP (teflon )- adhesive e.g.kapton FN , FCR or FWR
The Temperature Index of the insulation is 240 Electrical properties : 4-5 KV -1 film 8-10 KV -2 film Conductor material : Bare copper , soft . Enamelled copper Standard range of dimension : Thickness : 1-6 mm Width : 2-20 mm Dimeter (round) : up to 6 mm Cross section : up to 80 mm² |
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Advantages | -Very good dielectric strength
-Outstanding resistance to corona discharges |
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Application | Rotor and stator windings :
Railway traction motors , heavy-duty d.c. motors , mining machine motors underwater motors
|
Type | ( Construction) | Increase insize insulation |
FO 100 | One side FEP –coated Polyimide-filmTthickness 0.04 mm 50% overlap | 0.15 ± 0.02 mm |
2FO 100 | Tow one side FEP –coated Polyimide-film thickness 0.04 mm 50% overlap each | Width 0.31 ± 0.03 mm
Thickness 0.30 ± 0.03 mm |
C 2.5 FO 100 | Grade 2 enamelled Thermex 200 one side FEP –coated Polyimide-film thickness 0.04 mm 50% overlap | Enamel acc . to IEC plus
0.15 ± 0.02 mm |
FO 140 | One side FEO –coated Polyimide-filmTthickness 0.06 mm 50% overlap | 0.25 ± 0.03 mm |
2FO 200 | Tow FEP –coated Polyimide-film
1) Both sides coated 0.05 mm thick 2) One side coated 0.04 mm thick with 50% cverlap each |
Width 0.39 ± 0.04 mm
Thickness 0.39 ± 0.04 mm |
Water –Resistant Types :
Type
|
Construction | Increase insize insulation |
FO 150
|
FEP –coated on one side special polyimide
–film( kapton *FWR ) , thickness 0.04 mm, overlap 50 % |
0.15 ±0.02 mm
|
2FO 306 | Tow FEP –coated on one side special polyimide
–film( kapton *FWR ) , thickness 0.04 mm , overlap 66 % resp 50% |
Width 0.38±0.04 mm
Thickness 0.36±0.04mm |
Corona resistant Types :
Type
|
Construction | Increase insize insulation |
FO 180
|
FEP –coated on one side special polyimide
–film( kapton *FCR ) , thickness 0.04 mm 50 % overlap |
0.15 ±0.02 mm
|
FO 181 | FEP –coated on one side special polyimide
–film( kapton *FCR ) , thickness 0.04 mm 51-53 % overlap |
0.22 ±0.02 mm
|
FO 182 | FEP –coated on one side special polyimide
–film( kapton *FCR ) , thickness 0.04 mm 53-55 % overlap |
0.23 ±0.02 mm |
FO 185 | FEP –coated on one side special polyimide
–film( kapton *FCR ) , thickness 0.04 mm 75 % overlap |
0.25 ±0.03 mm |
2FO 180 | Tow FEP –coated on one side special polyimide
–film( kapton *FCR ) , thickness 0.04 mm with 50 % overlap each |
Width 0.32 ±0.03mm
Thickness 0.30 ±0.03mm |
paper insulated Wire | |||
Standards | E-Cu 58 , DIN 40500
E – Al , DIN 40501 ISO 6587 – ISO 2470 – ISO 5351 ISO 1762 – DIN VDE 0811 TUN 901 282 – SN 54495 TUN 901 156 |
Description | |
Different of kraft paper and nomex insulation in different size as 1-5 string beside or over each other , capable of insulating up to 36 layers on the same direction on the contrary or interlayers.
Insulated flat and round wire covered with 2 or more layers (36 layers ) of paper Thermal class F -155 Conductor material : Bare copper and Aluminum wire Enamelled copper and aluminum wire . Standard range of dimension : Dimeter (round) : up to 7 mm Cross section : 2 to 150 mm²
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Application | Dry or oil transformer |
Insulation Type | Thermal class | Standard | Applications |
Kraft | 105 °C | IEC 60317-27 | Oil Transformers |
Nomex | 220 ° C | IEC 60317-52&53 |
Dry oil Transformers |
Copper production unit sections(Copper casting -Extruded – Rowling ) In this part of the Industrial Nirousazan Mad , With the development and installation of new machines based on technology, knowledge and based on world standards, different levels of copper production and supply .
Products :
Specification :
Such as oxtgen-free copper wire , copper bar , copper rod , copper pipe , copper busbar, oxygen –free tube conduct , special alloy of copper row , copper alloy contact wire , copper alloy strip .Dimention Range : Cross section : 15 – 100 mm ²Max width : 100 mmMax thickness : 10 mm The alloy copper taking Oxygen –fre alloy copper to bring and have better electric conduction , heat conduction , able to bear getting rotten , wear- resisting and kind cold and hot pressur processing characteristics extremely , when suitable for , hige – seed electrical machinery reversing device and material for production prupose of other machinery , electrion , electric apparatus electrician s products . Copper busbar The copper bus bar is and inidispen sable conductive material for making the windings of electric machines , high or low voltage electric apparatus , contacts of switches as well as conductors for erection of transmisson and distribution installation . Hard copper : Flat : Branch the 6 m Round : Branch the 6 m Soft copper : Round : Round the coils 2000-Kg Diameter 30 mm Flat : cross section : 1000mm².coils 2000 Kg
Oxygen –Fre copper tube , club
Have craft to be performance fine , have high electric conduction , heat conduction , able to bear getting rotten and processing characteristics , Suitable for machinery , electric and refrigeration industrial material .
Copper Hollow Conductors and wire tube with special insulation
product facts
––manufactured from copper alloys of high conductivity e.g. from oxygen-free copper (Cu-OF) according to standard EN 13600 and according to customer specifications
––meets quality, fine tolerance and surface requirements
––delivery forms: straight lengths up to 6 meters or level wound coils up to 360 kg
advantages
––high electrical and thermal conductivity
––good mechanical properties
––god workability
––corrosion resistant
––seamless copper profile tube of uniform Nordic quality
––100 % recyclable
Diameter Range :
Cross section : 15-1000 mm²
Max width : 100 mm
Max thickness : 10 mm
Other applications for hollow conductors include:
Particle accelerators
Plasma research devices
Electrodynamic vibration test systems
Iong implantation units for the microcircuit industry
High gradient separators
Induction furnaces
MRI medical applications
Generators
Designation | Composition % | Electrical conductivity
% IACS m
(mass) Ωmm² |
Electrical thermal
Resistivity conductiviy n Ω m2 W/C m
|
OFE-OK™
certified grade copper Cu-OFE
OF-OK™ Copper Cu-OF
Silver Bearing Copper HK 015, CuAg 0.1 (OF) |
Cu min 99.99
O max 0.0005
Cu min 99.95 O max 0.0005
Cu + Ag min 99.98 Ag norm. 0.10 O max 0.0010 |
Min Min
101 58.6
Min Min 100 58.6
Min Min 99.5 57.7 |
Max
17.02 399
max 17.24 399
max 17.33 395 |
Designation | Corresponding Alloys | ||||
Germany
Din |
U.K.
B.S. |
France
NF |
U.S.A
ASTM |
EN | |
OFE-OK™
certified grade copper Cu-OFE
OF-OK™ Copper Cu-OF
Silver Bearing Copper HK 015, CuAg 0.1 (OF) |
1787 OF-Cu
17666 (CuAg0.1 |
6017:1981
Cu-OFE
6017:1981 Cu-OF
6017:1981 Cu-Ag-OF-4 |
A53-100
Cu-c2
A53-100 Cu-c1 |
C 10100
OFE
C 10200 OF
C 10700 OFS |
CW 009A
CW 008A
CW 013A |